Caterpillar Excavator Fault Codes - Troubleshooting Guide by Growshine International

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Caterpillar Excavator Fault Codes - Troubleshooting Guide by Growshine International

Caterpillar Excavator Fault Codes - Troubleshooting Guide by Growshine International

Saturday, June 14, 2025

Cat 320 Excavator Fault Codes

Fault CodeDescription
E0No Fault
E1Engine oil pressure too low
E2Engine water temperature too high
E3Hydraulic oil temperature too high
E4Battery voltage too high
E5Alternator P or W terminal disconnected
E6Speed sensor incorrectly installed or circuit open
E7Engine speed abnormal
E9Throttle motor feedback voltage too low
El0Throttle feedback sensor circuit short to power or open
E11Throttle feedback sensor short to ground
E12Throttle feedback sensor voltage unstable
E13Throttle motor circuit short to ground
E14Throttle motor not rotating or motor circuit short to power
E15Throttle backup switch in backup position or throttle motor circuit open
E16Proportional reducing valve short to ground
E17Proportional reducing valve circuit short to power
E18Proportional reducing valve circuit open
E25Water temperature sensor short to ground
E27Hydraulic oil temperature sensor short to ground
E31Engine speed signal received by controller differs from 10 set throttle dial values
E32Difference between throttle dial set value and actual speed exceeds lOOr/min
E33Data output circuit short to power
E34Throttle motor action lags throttle dial by 2.5s
E36Time for monitor to read signal from controller exceeds Is
E37Monitor RAM abnormal
E38Controller receives error signal from monitor
E39Controller generates its own error signal
E40Controller memory error
E41Controller does not match machine model
E48Engine stalled
E48Engine stalled

Cat 320B Excavator Fault Codes

Fault CodeDescription
1301Engine oil pressure too low
1302Engine coolant temperature too high
1303Hydraulic oil temperature too high
1304Air inlet filter clogged
1305Battery voltage abnormal
2201Governor actuator feedback sensor connected to battery voltage open or shorted
2202Governor actuator feedback sensor connected to chassis ground shorted
2301Governor actuator feedback signal unstable
2302Governor actuator feedback signal deviated
2303Governor actuator does not move
2304Calibration data error
3201Monitor RAM abnormal
4101Too much power supplied to controller (43 volts)
4102PRV current too high
4103PRV open circuit
4104Monitor power (digital output) overcurrent
4105Overcurrent in digital output (ditch solenoid valve)
4106Overcurrent in digital output (fine control solenoid valve)
4107Overcurrent in digital output (travel speed change solenoid valve)
4108Overcurrent in digital output (travel alarm)
4109Spare solenoid coil 1 (digital output) overcurrent
410AOvercurrent in digital output (turntable brake solenoid valve)
410BSpare solenoid coil 2 (digital output) overcurrent
4201Engine speed abnormal
4202Engine coolant temperature sensor connected to chassis ground shorted
4203Hydraulic oil temperature sensor connected to chassis ground shorted
4204Pump delivery pressure PWM sensor connected to chassis ground shorted
4205Spare PWM sensor 1 connected to chassis ground shorted
4206Spare PWM sensor 2 connected to chassis ground shorted
4207Pump delivery pressure PWM sensor open circuit when powered on
420AFuel sensor connected to chassis ground open circuit
420BFuel sensor connected to battery voltage open or shorted
420CPower supply too low (below 23 volts)
420DPower supply too high (above 32 volts)
420EEngine speed knob not in one of the 10 specified positions
4301Alternator and speed sensor data mismatch 1 (alternator abnormal)
4302Alternator and speed sensor data mismatch 2 (speed sensor abnormal)
4303Engine stalled
A201Monitor communication abnormal
A202Monitor takes too long to respond to controller signal
A203Communication abnormal in controller
A20DADEM communication interrupted

Cat 330C Excavator Fault Codes

Fault CodeDescription
0001#1 Cylinder Injector Solenoid Valve
0002#2 Cylinder Injector Solenoid Valve
0003#3 Cylinder Injector Solenoid Valve
0004#4 Cylinder Injector Solenoid Valve
0005#5 Cylinder Injector Solenoid Valve
0006#6 Cylinder Injector Solenoid Valve
00418V DC Power Supply
0042Injector Actuation Control Valve
0091Throttle Position Signal
0094Fuel Pressure Sensor
0100Engine Oil Pressure Sensor
0110Engine Coolant Temperature Sensor
0164Injector Actuation Pressure
0168System Voltage
0172Intake Manifold Air Temperature
0175Engine Oil Temperature Sensor
0190Engine Speed Sensor
0253Personality Module
0261Engine Timing Calibration
02625V Sensor DC Power Supply
0268Check Programmable Parameters
0273Turbocharger Outlet Pressure Sensor
0274Atmospheric Pressure Sensor
0286Oil Lamp
0342Secondary Engine Speed Sensor
0617Air Intake Heater Relay
1627Fuel Pump Relay
0091Throttle Position Signal
0096Fuel Level Sensor
0110Engine Coolant Temperature Sensor
0167Alternator
0168Key Switch Voltage
0190Speed Sensor
0248CAT Data Link
0286Engine Oil Pressure Low Signal
0374Swing Brake Solenoid
0376Travel Alarm
0581Power Shift Proportional Reducing Valve
0586Engine Speed Dial Switch
0587Regulator Actuator Feedback Signal
0590Engine Controller
0598Walking Speed Solenoid Valve
0600Hydraulic Oil Temperature Sensor
1161Pump Pressure
1162Pump Pressure
1524Negative Flow Control Proportional Solenoid Valve
1525Straight Travel Solenoid Valve
1590Negative Flow Control Proportional Solenoid Valve
FMI Fault Codes Description
0Data valid but above normal operating range
1Data valid but below normal operating range
2Data erratic, intermittent, or incorrect
3Voltage above normal or shorted high
4Voltage below normal or shorted low
5Current below normal or open circuit
6Current above normal or grounded circuit
7Mechanical system not responding correctly
8Abnormal frequency, pulse width, or period
9Abnormal update rate
10Abnormal rate of change
11Failure mode not identifiable
12Bad device or component
13Out of calibration
14-31Reserved

Cat 320D Excavator Fault Codes

Fault CodeDescription
00Data valid, but above normal operating range
01Data valid, but below normal operating range
02Signal error (data unstable, intermittent, or erroneous)
03Voltage above normal value
04Voltage below normal value
05Current below normal value
06Current above normal value
07Mechanical system response abnormal
08Signal abnormal (frequency, pulse width, or cycle abnormal)
9Update abnormal
10Rate of change abnormal
11Failure mode not identifiable
12Device or component damaged
13Calibration failed
14Parallel metering fault
15Parallel metering fault
16Parallel metering invalid
17Module (program) did not respond
18Sensor power failure
19Receiving network data error
20Parallel metering fault
00418V Power Supply
0096Fuel Level Sensor
0110Engine Coolant Temperature Sensor
0167Alternator
0168System Power Supply
0190Engine Speed Sensor
0246CAN Data Link
0247SAE J1939 Data Link
0248Caterpillar Data Link
0254Electronic Control Module (ECM)
0262sv Sensor Power Supply
0271Alarm Device
0291Engine Cooling Fan Solenoid Valve
0362Engine Variable Speed Fan Control Solenoid Valve
0374Swing Brake Solenoid Valve
0485Engine Fan Reversing Solenoid Valve
0544Engine Cooling Fan Variable Speed Solenoid Valve
0581Power Shift Pressure Proportional Solenoid Valve
0586Engine Throttle Dial
0588Instrument Display System
0590ECM
0598Walking Speed Conversion Solenoid Valve
0600Hydraulic Oil Temperature Sensor
0735Heavy Lift Solenoid Valve
1129Right Attachment Pedal Sensor
1130Left Attachment Pedal Sensor
1160Hydraulic Lock Solenoid Valve
1178Mechanical Overload Alarm Pressure Sensor
1522No. 2 Relief Valve Check Valve Solenoid Valve
1523No. 1 Relief Valve Check Valve Solenoid Valve
1525Straight Travel Solenoid Valve
1590Main Hydraulic Pump Output Limiting Pressure Solenoid Valve
1593No. 1 Attachment Valve Extend Pressure Solenoid Valve
1594No. 2 Attachment Valve Extend Pressure Solenoid Valve
1595No. 3 Attachment Valve Pressure Solenoid Valve
1596No. 1 Attachment Valve Retract Pressure Solenoid Valve
1597No. 2 Attachment Valve Retract Pressure Solenoid Valve
1598No. 3 Attachment Valve Cancel Pressure Solenoid Valve
1609F2 Mode Valve Circuit Feedback Pressure Sensor
1657Left Joystick Top Button
1658Right Joystick Top Button
1665No. 1 Adjustable Pressure Relief Valve Solenoid Valve
1666No. 2 Adjustable Pressure Relief Valve Solenoid Valve
1931Optional Circuit
2265Pump Output Pressure Sensor l
2266Pump Output Pressure Sensor 2
2275Breaker Return Oil Line Control (Direct to Oil Tank) Solenoid Valve
2280Travel Alarm Relay
2300Switch Panel

Cat C9 Engine Fault Codes

Fault CodeDescription
112Accelerator Pedal 1 Fault
113Accelerator Pedal and Brake Pedal Signals Unreliable
116Clutch Signal Fault
117Brake Pedal Fault
119Terminal 15 Fault
11CFuel Filter Water Separator
211Vehicle Speed Sensor Fault
215Cruise Control Button Irreversible Fault
125Main Relay 2 Failure
126Battery Voltage Fault
127Engine Brake Failure
128Main Relay 1 Short Circuit to Battery
129Main Relay 3 Fault
12AEngine Brake (Main Relay 4) Fault
12BAir Heater 1 Power Stage Fault
12EPreheat Control System Fault
225Main Relay Failure (Interruption After Stop)
228Main Relay 1 Short Circuit to Ground
131Coolant Temperature Sensor
132Coolant Temperature Sensor Dynamic Fault
133B Intake Temperature Sensor
134Intake Pressure Sensor
135Fuel Temperature Sensor
136Common Rail Pressure Sensor
137Common Rail Pressure Limiting Valve
138Oil Pressure Sensor
13AOil Temperature Sensor
232Coolant Temperature (Monitoring)
236Common Rail Pressure Sensor Deviation Monitoring
238Oil Pressure Too Low
23AOil Temperature Too High
141Crankshaft Speed Sensor
142Camshaft Sensor Signal Only
143Camshaft Sensor
144Camshaft Sensor and Crankshaft Sensor Signal Deviation Exceeds Limit
149Fuel Filter Heater Fault
14AEngine Compartment Start Button Stuck
14DNote: Engine Overspeed Protection
24AEngine Compartment Stop Button Stuck
152Common Rail Pressure Positive Deviation Too High and Fuel Flow Set Value Too High
153Common Rail Pressure Negative Deviation Too High (Minimum Flow)
154Common Rail Pressure Below Minimum Limit
155Common Rail Pressure Greater Than Maximum Limit
156Common Rail Fuel Pressure Drop Rate Too High
157S Overspeed Common Rail Metering Valve Not Authentic
158Common Rail Metering Unit Fuel Flow Setting Point Too Low
159Common Rail Oil Pump Metering Valve Power Stage Fault
259Common Rail Metering Valve Positive Short Circuit
359Common Rail Metering Valve Negative Short Circuit
161Cylinder 1 Injector Fault
162Cylinder 2 Injector Fault
163Cylinder 3 Injector Fault
164Cylinder 4 Injector Fault
165Cylinder 5 Injector Fault
166Cylinder 6 Injector Fault
167Cylinder 1 Injector Open Circuit
168Cylinder 2 Injector Open Circuit
169Cylinder 3 Injector Open Circuit
16ACylinder 4 Injector Open Circuit
16BCylinder 5 Injector Open Circuit
16CCylinder 6 Injector Open Circuit
16EMinimum Number of Injection Cylinders Not Reached
171Injector Wiring Harness 1 Fault
172I Injector Wiring Harness 2 Fault
17CECU Injector Control Unit: CY33X(1) Fault
27CECU Injector Control Unit: CY33X(2) Fault
19ELimit Torque Value to Reduce Smoke
29DTorque Limitation Due to Negative Torque
39ETorque Limitation Due to Turbocharger Protection
49ETorque Limitation on Engine Protection
69ETorque Limitation on Injection Amount of Fuel Injection System
卡特彼勒 345D 风扇马达 (Caterpillar 345D Fan Motor, Вентилятор двигателя Caterpillar 345D) - This component is responsible for cooling the engine in Caterpillar 345D excavators.
小松 PC200-5 雨刮电机 (Komatsu PC200-5 Wiper Motor, Мотор стеклоочистителя Komatsu PC200-5) - The wiper motor powers the windshield wipers in Komatsu PC200-5 excavators to ensure visibility.
约翰迪尔 8R 恒温器 (John Deere 8R Thermostat, Термостат John Deere 8R) - The thermostat regulates the engine temperature in John Deere 8R tractors.
久保田 V1505-ES13 启动马达 (Kubota V1505-ES13 Starter Motor, Стартер Kubota V1505-ES13) - This electric motor cranks the engine of Kubota V1505-ES13 compact excavators to start.
沃尔沃 D8E 曲轴 (Volvo D8E Crankshaft, Коленчатый вал Volvo D8E) - The crankshaft converts the reciprocating motion of the pistons into rotational motion in Volvo D8E truck engines.
日野 W06 发动机总成 (Hino W06 Engine Assembly, Двигатель в сборе Hino W06) - This is the complete engine unit for Hino W06 series trucks, providing power for various operations.
五十铃 4HK1 喷油器 (Isuzu 4HK1 Injector, Форсунка Isuzu 4HK1) - The fuel injector precisely sprays fuel into the combustion chamber of Isuzu 4HK1 diesel engines, commonly used in excavators and trucks.
卡特彼勒 C9 共轨压力传感器 (Caterpillar C9 Common Rail Pressure Sensor, Датчик давления в топливной рампе Caterpillar C9) - This sensor monitors the fuel pressure in the common rail system of Caterpillar C9 engines.
三一重工 SY215C 液压主泵 (Sany SY215C Hydraulic Main Pump, Главный гидравлический насос Sany SY215C) - The main hydraulic pump supplies hydraulic power for various functions in Sany SY215C excavators.
斗山 DX300LC 挖掘机 ECU (Doosan DX300LC Excavator ECU, ЭБУ экскаватора Doosan DX300LC) - The Electronic Control Unit (ECU) manages and controls the engine and other systems in Doosan DX300LC excavators.

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